What is the honeycomb paper core sleeve making machine?
1.1 30-second product positioning card
*Essence: Intelligent equipment that automatically rolls honeycomb paper core into sleeves
*Core value: Replaces manual tube rolling and solves the problems of easy deformation and poor load-bearing of traditional paper tubes
*Industry status: The fastest growing equipment category in the field of environmentally friendly packaging (global growth rate of 21.7% in 2023)
1.2 Equipment anatomy diagram
*Power system: servo motor group (key to accuracy ±0.1mm)
*Molding module: honeycomb paper core positioning frame + hot melt adhesive injection system
*Control system: human-computer interactive touch screen + fault self-diagnosis module
Why do you need to pay attention to the honeycomb paper core sleeve machine?
2.1 True cost calculator
| Production method | Manual tube rolling (10-person team) | Honeycomb paper sleeve making machine (automatic) |
| Daily production capacity | 2000 pieces | 8500 pieces |
| Defective rate | 12% | 1.8% |
| Annual cost | ￥780,000 | ￥410,000 |
2.2 Warning of typical application scenarios
*Danger signal: When your customers begin to require packaging to bear a load of ≥200kg
*Transformation opportunity: E-commerce large-volume commodity transportation packaging upgrade wave
*Policy forced: Many places have banned the use of non-degradable plastic cushioning materials
Five-step operation method for novices (with risk warning)
3.1 Start-up preparation list
*Must check: glue tank temperature (185±5℃), air pressure value (0.6-0.8MPa)
*Strictly prohibited operation: contact with paper core raw materials without installing static eliminator
3.2 Standardized production process diagram
*Raw material loading → honeycomb unfolding → automatic glue coating → precise winding → shaping cutting
3.3 Emergency handling plan
*Glue line breakage: pause immediately → check temperature sensor → clean nozzle
*Paper core deviation: start automatic deviation correction system → calibrate positioning laser
*Abnormal vibration: check foundation level → check drive shaft concentricity
Maintenance schedule (Secret to extend service life by 3 times)
4.1 Daily maintenance (operator level)
Daily must-dos:
✔️ Clean glue residue (focus: die head gap)
✔️ Lubricate guide rails (use food-grade lithium grease)
✔️ Data backup (save the production parameters of the day)
4.2 Monthly in-depth maintenance (engineer level)
Hidden items:
🔧 Calibrate pressure sensor (replace immediately if error > 5%)
🔧 Detect circuit insulation value (< 10MΩ needs to be checked)
4.3 Annual overhaul warning indicators
⚠️ Main motor current fluctuation > 15%
⚠️ Cutting accuracy deviation > 0.3mm
⚠️ Energy consumption increased by > 8% year-on-year
A guide for beginners to avoid pitfalls
5.1 Procurement minefields
❌ Equipment that claims to be "maintenance-free" (violates the basic principles of mechanics)
❌ Suppliers without raw material adaptation tests (parameters need to be adjusted for different grammage papers)
5.2 Operation taboos
🚫 Unauthorized shutdown of the humidity monitoring system (a 1% change in the moisture content of the paper core affects the strength of the finished product by 23%)
🚫 Mixing different types of glue (may cause crystallization and blockage of the pipeline