Introduction:
In the current packaging industry, the more popular packaging materials include honeycomb paper, kraft paper/fanfold paper and crushed waste corrugated cardboard. Take fanfold paper as an example. Fanfold paper is produced by fanfold paper folding machines, and this professional production equipment also needs to be maintained and maintained in the later stage to ensure its normal production, which can also help extend the life of the equipment and reduce the occurrence of failures.
How To Formulate A Maintenance Plan For Fanfold Paper Folding Machines?
After purchasing a z fold paper folding machine, you should pay attention to the following key steps:
1. Daily regular inspections
Develop a habit of regular and daily inspections. Before starting work every day, you need to check whether the machine power control, emergency stop button, air pipe, etc. are normal, and whether the exhaust port is in normal use.
2. Lubrication and maintenance
Use appropriate lubricating oil to regularly lubricate the machine's bearings, gears and other key components that are frequently in operation to reduce wear.
3. Cleaning work
Regularly arrange personnel to clean the parts of the machine that will contact the product, including key components such as rubber rollers and folding plates, to prevent paper scraps and dust accumulation.
4. Regular maintenance
It is recommended to set a regular maintenance schedule for the product, including checking whether the motor and reducer are running normally; the tension and wear of the conveyor belt; checking whether the equipment has abnormal noise; checking whether the compressed air pipeline is leaking; checking the tightness of each connection, and adding lubricating oil to the transmission parts
5. Performance monitoring
During operation, always pay attention to whether there is abnormal noise in the running motor part, check whether the air pressure meets the requirements; check the tightness and wear of the conveyor belt
6. User training
Provide on-the-job training and trial operation training for the machine operators to ensure that the on-the-job personnel can operate the machine according to the correct operating method.
And wear appropriate personal protective equipment, such as gloves, goggles, etc.
7. Maintenance record registration
Set up a professional maintenance log to record daily maintenance and inspection conditions and data, including date, maintenance content, replaced parts, etc.
Emergency maintenance: When the equipment has a serious failure, contact professional maintenance personnel immediately.
Notes:
Before maintenance, disconnect the main power supply and compressed air source; do not put your hands into the operating work area when the equipment is running; non-professionals are prohibited from changing the internal parameters of the frequency converter.
Through such a maintenance plan, the efficient and stable operation of the fanfold paper folding machine can be ensured, unexpected downtime can be reduced, and production efficiency and product quality can be improved.
What are the key indicators to focus on in the maintenance plan?
1. Operating speed: Monitor whether the operating speed of the equipment meets the standards specified by the manufacturer, such as 5-200m/min for the conventional one.
2. Folding width: Ensure that the width of the folded paper is within the controllable range, such as 8-15 Inch (11 inches as standard, others are optional)
3. Condition of wearing parts: Regularly check the wear of wearing parts such as belts and bearings, and replace them in time.
4. Cleaning condition: Keep the equipment clean to prevent dust and paper scraps from accumulating and affecting the performance of the equipment.
5. Lubrication condition: Regularly lubricate bearings, gears and other components to reduce the wear of important accessories.
6. Failure rate: Record the failure rate of the equipment, analyze the cause of the failure, and take preventive measures.
7. Maintenance cycle: Determine a reasonable maintenance cycle based on the frequency of use and operating conditions of the equipment.
8. Operator training: Ensure that the operator has received sufficient training and can operate correctly and perform basic maintenance work.
9. Spare parts inventory: Maintain an appropriate inventory of key spare parts so that they can be quickly replaced when needed.
10. Maintenance records: record detailed information of each maintenance and inspection, including maintenance date, maintenance content, replaced parts, etc.
What does an effective maintenance record template include?
1. Equipment name and maintenance date, maintenance location
2. Maintenance items, maintenance content, maintenance results and notes
3. Maintenance summary, maintenance personnel and auditor signatures
The maintenance record template should be customized according to the specific type of equipment and maintenance requirements to ensure that all important maintenance activities are recorded and tracked.