Introduction
For many manufacturers, investing in a fully automatic honeycomb paper making machine is an important decision for the green packaging market. Especially for our customers in Turkey, as small manufacturers who want to develop new projects, it is crucial to understand the correct use, maintenance details and efficiency improvement strategies when operating such automated equipment for the first time.
This article will provide you with a complete set of usage guidance from three aspects: precautions for novice operation, efficient use skills, and equipment maintenance recommendations, to help you quickly master equipment operation, improve production capacity, and obtain the maximum return on investment.
Precautions for novices when operating the honeycomb paper making machine
1.Please read the operation manual carefully before the first start
The operation manual contains key steps such as power supply connection, base paper installation, and transmission system start-up sequence. Be sure to strictly follow the guidelines to avoid equipment damage due to incorrect operation.
2.Check whether key components are installed firmly
During the factory transportation process, some components may be slightly loose. Novice users should check before the first start:
*Whether the base paper unwinding shaft is tight
*Whether the blade and pressure roller are adjusted in place
*Whether the automatic winding device is reset to the initial state
3.When configuring the power supply and air source, please be guided by a professional electrician
The honeycomb paper making machine needs to be connected to a 380V industrial power supply and a stable air pressure system. It is recommended that personnel with industrial electrician qualifications complete the wiring and testing.
How to use honeycomb paper making machine efficiently and achieve quick returns
1.Choose the right base paper type and weight
Different packaging application scenarios are suitable for kraft paper or recycled paper of different weights and materials. Reasonable paper selection can improve the quality of finished products and reduce raw material costs.
Common recommendations:
*80-100gsm: for light e-commerce packaging
*120-150gsm: suitable for industrial protection and export logistics
2.Batch size setting to reduce paper change frequency
By presetting multiple honeycomb paper sizes (width, length) on the touch panel, the same specification can be produced continuously, improving work efficiency and reducing the number of equipment switching times.
3.Take advantage of the fully automatic advantages of the equipment to optimize manpower allocation
This model supports automatic unwinding, pressing, cutting and winding, and 1-2 people can manage the entire production line. New users can be trained appropriately to enable employees to be competent in operation in a short time, thereby saving labor costs.
4.Small batch trial production + customer sample testing
In the early stage, a small amount of trial production can be carried out and samples can be provided to customers for trial, feedback can be collected, and product size and cushioning performance can be continuously optimized to achieve accurate matching with market demand.
Daily maintenance and care recommendations to extend the service life of the equipment
1.Daily maintenance: Clean the roller and cutter area
Honeycomb paper production is prone to produce paper scraps and dust. It is recommended to clean after daily operations to avoid foreign matter accumulation and equipment jams.
2. Check the transmission system and lubrication points weekly
Regularly check whether the chain, bearings, and guide rails are dry or make abnormal sounds, and add lubricating oil to ensure long-term and efficient operation of the equipment.
3. Monthly calibration and software upgrade
Calibrate key parameters such as automatic cutting length and winding tension every month. If the equipment provides remote software upgrade function, contact the manufacturer to obtain the latest system support.
4. Keep a stock of consumable parts
It is recommended that users prepare common consumable parts such as cutting blades, rubber wheels, and winding shafts to ensure that they can be quickly replaced in an emergency without affecting the production rhythm.