If you are planning to purchase an efficient and intelligent paper padded mailer envelope bag making machine production line, but have doubts about its operation, operation convenience and installation details, this article will give you a comprehensive analysis.
Whether you are a new entrant in the packaging industry or a manufacturer looking to upgrade existing equipment, this guide will help you clearly understand how to improve production efficiency and product consistency through automation technology.
How to use the honeycomb paper padded mailer bag making machine?
The Automatic fedex honeycomb paper padded mailer bag making machine production line combines traditional multi-step processes into a continuous automated process through modular integrated design. The core operation is divided into the following stages:
1. Raw material processing and precise slitting
*Intelligent feeding system:
The roll paper or prefabricated cardboard is guided by photoelectric sensors and automatically aligned to enter the production line to avoid edge wear or tilting caused by manual placement.
*Dynamic slitting technology:
According to the preset size (such as standard C4/C5 envelopes or customized specifications), the servo-driven knife holder is used for high-speed slitting with an accuracy of ±0.3mm to ensure that the size of each cardboard is exactly the same.
2. Folding and sealing process
*Multi-joint robotic arm folding:
The program-controlled robotic arm cooperates with the vacuum suction cup to achieve complex actions such as precise inner folding of the bottom of the envelope and side wrapping, which is suitable for envelopes of different structures (such as window-type and self-sealing type).
*Environmentally friendly bonding solution:
Hot melt adhesive system: Instantly heat the solid adhesive strip, accurately apply it through a CNC dispensing machine, and the bonding strength can be adjusted (suitable for thick cardboard or anti-tear requirements).
Water-based adhesive technology: No solvent volatilization, in line with EU REACH environmental standards, drying time ≤ 3 seconds (need to connect to a hot air auxiliary device).
3. Functional expansion and quality control
*Customized functional modules:
Transparent window lamination: Automatically cut the PET film and accurately laminate it to the envelope opening position, with an error of <0.5mm.
Online printing unit: Integrated UV inkjet printer, supports instant printing of LOGO, address bar, and QR code, with a resolution of up to 600dpi.
*AI visual quality inspection system:
The finished product image is captured by a high-speed camera, and defective products such as sealing leakage, fold misalignment, etc. are automatically eliminated by comparing with the preset standards, and the defective product interception rate is >99.5%.
Fedex honeycomb paper padded mailer bag making machine:Detailed operation process
1. Quick start: 3 steps to enter efficient production
Step ① Parameter setting:
Select or enter product parameters (size, paper weight, sealing type, etc.) on the 10-inch touch screen, and the system automatically matches process data such as glue quantity, pressure, speed, etc.
Step ② Trial run calibration:
Put a small amount of raw materials for trial production, and adjust the slitting and folding positions through the "automatic deviation correction function" to ensure that the first piece is qualified.
Step ③ Full-speed production:
Start the continuous production mode, and the equipment will automatically complete the entire process of loading → slitting → folding → gluing → quality inspection → stacking. The operator only needs to regularly check and replenish raw materials.
2. Highlights of human-computer interaction design
Multi-language interface: supports switching between 8 languages including English, Spanish, and French, reducing the operating threshold of multinational teams.
Intelligent diagnostic panel: Real-time display of fault codes and solution suggestions (such as "abnormal glue tank temperature-check heating module connection").
Energy consumption dashboard: Statistics of single-hour electricity consumption and gas consumption data to help companies optimize production costs.
3. Daily maintenance and care
*Daily tasks (takes about 5 minutes):
Clean glue gun nozzle residue, wipe optical sensor lens, check gas line pressure gauge.
*Monthly maintenance (takes about 1 hour):
Lubricate transmission chain, calibrate robot positioning accuracy, replace filter.
*Thoughtful design: The device automatically records the running time and pops up maintenance reminders to avoid omissions.
How to install and debug the honeycomb paper padded mailer bag making machine?
Phase 1: Pre-installation preparation (customer cooperation matters)
* Site requirements:
Ground load bearing ≥500kg/m², horizontal error ≤3mm/m.
Reserve a 1.5-meter channel around the equipment for easy maintenance and operation.
* Infrastructure:
Power supply: 380V/50Hz three-phase electricity (or customized according to customer national standards), equipped with a voltage stabilizer.
Air source: clean and dry compressed air, pressure 0.6-0.8MPa, flow ≥0.3m³/min.
Phase 2: Equipment installation and module docking
1. Main body positioning:
Use a laser level to adjust the equipment base to ensure that the horizontal error of the entire line is <1mm.
2. Functional module assembly:
Install the slitting unit → folding module → gluing system → quality inspection unit → stacker in sequence, and the entire process will be guided by the engineer via video link.
3. Safety protection settings:
Install an infrared grating emergency stop device to ensure that the equipment automatically powers off when personnel approach the dangerous area.
Phase 3: Trial production acceptance and training delivery
*No-load test:
Run the equipment to check the coordination of each unit and adjust the conveyor belt tension to the optimal state.
*Trial production with material:
Use the paper provided by the customer to continuously produce 200-500 envelopes and test the following indicators:
✅ Dimension consistency (randomly sample 20, error ≤±0.5mm)
✅ Sealing strength (tensile tester ≥15N)
✅ Printing clarity (no blur or ghosting when viewed visually)
Why do global customers choose our honeycomb paper padded mailer bag making machine?
| Core advantages | Value brought to you |
| Ultra-long continuous operation capability | 24-hour uninterrupted production, failure rate <0.5% |
| Wide material compatibility | Supports kraft paper, recycled paper |
| Quick mold change technology | Switching product specifications only takes 30-60 minutes |
| 3 to 1 after-sales | service Quick response to problems, provide video tutorials, engineers respond within 48 hours |
Conclusion
Whether you need to produce business envelopes, e-commerce express bags, or customized luxury packaging, this fully automatic honeycomb paper padded mailer bag making machine production line can become your core competitiveness with high stability, low learning cost, and flexible scalability.
If you are interested in our products, please contact us for free solution planning and more product knowledge.